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1. CURRICULAMVITAE J.SETTU No: 259, 3rd Street, P.G Avenue, Kattupakkam, Chennai-56 Tamil Nadu, India. E-Mail: sethu_ jayabal@yahoo.co.in settuj@gmail.com Cell No: +91…
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  • 1. CURRICULAMVITAE J.SETTU No: 259, 3rd Street, P.G Avenue, Kattupakkam, Chennai-56 Tamil Nadu, India. E-Mail: sethu_ jayabal@yahoo.co.in settuj@gmail.com Cell No: +91 9600794781 Objective; A challenging lead position in a growth-oriented organization with continuous learning opportunities, offering diverse jobs responsibility, while utilizing my technical abilities. Qualification and Skills; : Diploma in Mechanical Engineering. First class with honours (82.5 %). • Well versed in the manufacturing Weld shop Production planning & target achieving, manpower Handling, Quality improvement, In-house and customer PPM Analysis, Process improvement, Cost saving, Scrap & Rework Analysis and MIG/MAG Robotic welding improvement Analysis. • Experienced in Robot programming operation of FANUC and MOTOMAN robotice welding • Involved in installation, commissioning and proving of robotic systems for MIG/MAG welding • Self-Motivation and confidence, well adaptive to situation and hard working, can do challenged works in any area with quality, can be best team work Experience; • 14 years experience in the field of Manufacturing Weld Shop, Fabrication and New Robot Installation, Commissioning and Railway Project Development. Professional Achievements; • Successfully completed the Robot installation.commissioning and Utilization of the robot welding project. • Process improvement for manual welding converted to the robot welding. • Costs saving Plan consumable and manpower reduction. • Successfully completed the Railway Project for Body side arrangement and Battery box. • New Operator skill development(Welder) • Eliminate unsafe acts & unsafe conditions in work place • Improve safety mind all team members. • Eliminate root cause by carrying out Kaizen • Identify abnormality in standardised work & eliminate it • Identify incidental muda & eliminate it • Identify root cause for line stops & eliminate it. • No Customer End Line Stoppage • Productivity Improvement in Subassembly line from 35UPH to 45UPH by means of Loss time reduction & Method Improvement. • Weld Quality improvement.as per customer requirement. • Implemented POKA YOKE’s in the Shop floor • To Make counter measure the customer problems • Continuous improvement in the lines • To Maintain Single piece flow • To Maintain Tradability and part identification.
  • 2. Working Experience; M/s Limiera steel Industries private Ltd-New Delhi Presently working in M/s Limiera steel Industries private Ltd -an We are the manufacturer of Railway Project heavy fabrication like Body side arrangement, Battery box, stand box, Powder coating Parts, Electrical panels, DG canopy for Indian Railway, HBL Power System Limited. Designation: Manager-Production Period; Aug 2015- Till Date. My Responsibilities include; • To Prepare of Annual Budget for weld Shop. • To prepare of yearly cost saving plan. • To Responsible for all project activities involved. • To Responsible for process planning and process tryouts. • To Acts as a bridge between Management and Employee. • To Motivating team members in weld shop for continue Improvements activities. • To Responsible for all the Quality audits for weld shop. • To leading the entire team to achieve the production target, Customer PPM, Scrap and rework cost reduction, continues improvement activities. • To frequent audit Firs, Middle, Last for quality process and jigs, fixtures. • Responsible for managing and improving operator skill matrix. • Encouraging the team members to actively participate in Employee involvement team meetings for suggestion and implementation • To managing day to day fabrication in weld shops and ensures compliance with the company quality system in order to maintain high standards of quality, reliability and safety. • To Ensuring that all shop employees follow documented instructions given on the shop orders in order to control product quality throughout the manufacturing process. • Responsible for development of all welding procedure specifications. • Responsible for managing and controlling welding consumables. • Responsible for administering and documenting weekly safety meetings as they relate to fabrication • Must be self-motivated and have the ability to project manage and problem solve on a regular Basis. • Ensuring hourly dispatches to the customer • Achieving hourly output in the lines • Maintaining 5S in the plant • Coordination with quality and fixture maintenance • Coordinating with maintenance for rectifying the breakdowns • Coordinating with materials • Maintain daily production information to the Management. • Ensure all the parameters for carrying out the welding process is maintained as per specification. M/s Track Components Ltd,-Bangalore Presently working in M/s Track Components Ltd-Bangalore-an ISO/TS16949:2009 certified company. We are the manufacturer of Exhaust Systems, Frame Body Parts, HR-Painting & Powder coating Parts, Swing Arm, Saree Guard, Pedal Comp Brake, Pedal Gear Change & Link Eng Hanger, Fork Assy for Honda Motorcycle & scooty India pvt ltd Two Wheelers. Designation: Assistant Manager
  • 3. Period; Sep- 2013- Aug 2015. M/S. Hwashin Automotive India Private Limited-Chennai Hwashin Automotive India Private Limited, A Korean company one of the major suppliers to the car manufacturing giant M/s Hyundai Motor India pvt Ltd., supplying Body and all chassis part, Chassis assemblies to Hyundai all car models for domestic as well as Export Programmers. Designation: Senior Engineer. Period; Aug 2010 – June-2013 M/s. Caparo Engg Automotive India pvt ltd-Chennai; Caparo Engg Automotive India pvt ltd-an ISO/TS16949:2009 certified company. We are the manufacturer of fabrication parts, (welding & assembly shop) Rear twist beam, Fender, hood, batty box supply to TAFA, Ford, Renault Nissan Automotive Indian Pvt Ltd . Designation: Team Leader. Period; Aug-2009– Aug-2010 M/s Delta Manufacturing-Riyadh, Saudi Arabia Delta Manufacturing is a leading manufacturer of Transport equipment's like Ambulances; it is one of the I MAN CO Group companies, In Kingdom of Saudi Arabiya with client less of leading Construction industries and hospitals across Middle East. Technical collaborators wheeled coach USA. Designation: Robotic Engineer. Period; Jan-2005 - Nov-2008 M/s Bharat Technologies Auto Comp Ltd – Hosur; Bharat Technologies is an ISO9001: 2000 certified company and one of the Ucal Group Companies, manufacturing and supplying TVS Motor Cycle Mainframes, Exhaust Systems and Suspension Systems. Its range of products is being used in TVS-Victor, Fiero, MaxR-100, etc. Designation: Supervisor. Period; April 2000 – Jan 2004 Personal Profile; Father’s Name : A.JAYABALAN. Date of Birth : 14/06/1978. Passport No : F1260176. Permanent Address. :M.C Raja Nager, Melmalayanur & Post, Gingee T.K Villupuram DT, Pin-code-604202. Declaration; I assure that the above information’s are true to My knowledge and Belief. Place: Chennai. Yours Truly, Date: 19.11.2015 ( J.SETTU.)
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